MUPURURU WEKUGYA WECHINANGWA CHIMWE CHETE
Chikamu Chekushandisa
Roro yekukuya ine simba guru inofambiswa nemotokari imwe chete yakagadzirwa zvakanyanya kuti igaye simende, marara emineral, masimbi esimbi nezvimwewo kuita zvidimbu zvidiki, kuti ipwanye zvakanyanya zvicherwa zvesimbi (simbi, manganese ores, copper ores, lead-zinc ores, vanadium ores nezvimwe) uye kuti igaye zvicherwa zvisiri zvesimbi (macoal gangues,
feldspar, nepheline, dolomite, limestone, quartz, nezvimwewo) kuita upfu.
Chimiro & Nheyo yeKushanda
◆Dhayagiramu Yepfungwa Yekushanda
Roro yekukuya ine kumanikidzwa kwakanyanya inotorwa ne singledrive
musimboti wekukuya wekuwedzera zvinhu.
Imwe iroll isina kutenderera uye imwe iroll inofambiswa.
Marongero maviri aya anotenderera akatarisana nekumhanya kwakafanana.
Zvinhu zvinopinda kubva paburi repamusoro rekudya,
uye zvinokuyiwa nekuda kwekubuda nekumanikidzwa kwakanyanya mumukana wemarori maviri, uye zvinoburitswa kubva pasi.
◆Chikamu chekutyaira
Kunongoda mota imwe chete,
simba rinopfuudzwa kubva pa roll isina chinhu kuenda ku roll inofambiswa kuburikidza ne gear system,
kuitira kuti mipumburu miviri ienderane zvizere pasina kukweshana kunotsvedza.
Basa racho rese rinoshandiswa pakubvisa zvinhu,
uye mwero wekushandiswa kwesimba wakakwira, izvo zvinochengetedza 45% yemagetsi zvichienzaniswa nerori rekukuya rine pressure yakakwira.
◆Sisitimu yekushandisa kudzvanywa
Sisitimu yekubatanidza michina yechirimo inoshandisa kumanikidzwa inoita kuti roll inofambiswa isakwanise kuchinjika.
Kana paine simbi inopinda,
Sisitimu yekushandisa simba rechitubu inodzokera shure zvakananga uye inopindura nekufamba kwenguva, zvichiita kuti mwero wekushanda uve wakakwira kusvika ku95%;
Kunyange zvazvo roll yekukuya ine pressure yakakwira yechinyakare ichidzivirira, mafuta ehydraulic anofanira kuburitswa nepaipi kuti aderedze kumanikidzwa.
Kushanda kwacho kunononoka, izvo zvinogona kukonzera kukuvara kwepamusoro pemupumburu kana kusashanda zvakanaka kwehurongwa hwema hydraulic.
◆Peta pamusoro
Pamusoro pemupumburu wakasungirirwa nesimbi inodzivirira kupwanyika, uye kuomarara kunogona kusvika HRC58-65; kumanikidzwa kunogadziriswa otomatiki nesimbi,
izvo hazvingogumiri pakuzadzisa chinangwa chekukuya, asi zvinodzivirirawo pamusoro pemupumburu;
roll inofambiswa uye roll isina kutenderera zvinoshanda pamwe chete pasina kukweshana kunotsvedza.
Saka, hupenyu hwebasa repamusoro pemupumburu hwakakwira zvakanyanya kupfuura hwemupumburu wekukuya une kumanikidzwa kwakanyanya.
Huru Hunhu hweUnyanzvi
◆ Kushanda Nesimba Kwazvo. Kana tichienzanisa nemichina yekupwanya yechinyakare, kugona kwayo kugadzira zvinhu kunowedzera ne40 - 50%.
Kugona kwekugadzirisa PGM1040 kunogona kusvika pa50 - 100 t/h, nesimba re90kw chete.
◆ Kushandiswa Kwesimba Rakaderera. Sekureva kwenzira yekutyaira nemota imwe chete, inoda mota imwe chete kuti ifambe.
Kushandiswa kwesimba kwakaderera zvikuru. Kana tichienzanisa neHPGR yechinyakare ine madhiraivha maviri, inogona kuderedza kushandiswa kwesimba ne20~30%.
◆ Hunhu Hwakanaka Hunodzivirira Kupfeka. Nekutyaira kwemota imwe chete, mashandiro ekuwiriranisa kwemarori maviri akanaka kwazvo.
Nenzvimbo dzekunamira dzisingapfeki, marongero acho ane hunhu hwakanaka husingapfeki uye anogona kuchengetwa zviri nyore.
◆ Mwero weKushanda Wakakwirira: ≥ 95%. Nekugadzirwa kwesainzi, michina inogona kumanikidzwa neboka rematsime ane kumanikidzwa kwakanyanya.
Kumanikidzwa kwekushanda kunogona kugadziriswa otomatiki zvichienderana nekumanikidzwa kweboka rechitubu. Hapana nzvimbo yekukanganisika.
◆ Kuzvigadzira Kwepamusoro uye kugadzirisa kuri nyore. Pasina sisitimu ye hydraulic, pane mwero wekusashanda zvakanaka wakaderera
◆ Pamusoro pemupumburu wakasungirirwa nesimbi inochinjika, ine kuomarara kwakanyanya uye inodzivirira kupera zvakanaka;
Kumanikidzwa kwechitubu kunobva musimba rekuita kwezvinhu, uye kumanikidzwa kwacho kunogara kwakaenzana,
izvo hazvingogumiri pakuzadzisa chinangwa chekupwanya chete,
asi zvakare inodzivirira pamusoro pemupumburu; mupumburu unofambiswa uye mupumburu usingachinji zvinosungirirwa uye zvinofambiswa negear system,
uye kumhanya kwacho kwakabatana zvizere, nokudaro kudzivirira kukweshana pakati pezvinhu zvacho nepamusoro pemupumburu.
Saka, hupenyu hwebasa hwakakwira zvakanyanya kupfuura hweHPGR ine double drive.
◆ Chimiro chidiki uye nzvimbo diki yepasi.
Magadzirirwo ehunyanzvi
| Muenzaniso | Dhayamita yemupumburumm | Kumburudzaupamhimm | saizi yekudya yeM demo(Simende, simbi slag, oreslag) mm | Chikafu chakanaka kwazvosaizi(simbizvicherwa,isiri yesimbichicherwa) mm | mmSaizi yekubuda()simende)mm | Kugona kugadziraT/awa | Mota yekufambisasimba Kw | Zviyero zvekunze()L×W×H)mm |
| PGM0850 | φ800 | 500 | 50 | 30 | Kuronga, <4 | 30~40 | 37 | 2760×2465×1362 |
| PGM1040 | φ1000 | 400 | 50 | 30 | Kuronga, <4 | 50~80 | 90 | 4685×4300×2020 |
| PGM1060 | φ1000 | 600 | 50 | 30 | Kuronga, <4 | 70~110 | 110 | 4685×4300×2020 |
| PGM1065 | φ1000 | 650 | 50 | 30 | zvinosetsa, <4 | 100~160 | 200 | 5560×4500×2200 |
| PGM1250 | φ1200 | 500 | 50 | 30 | Kuronga, <4 | 120~180 | 250 | 6485×4700×2485 |
| PGM1465 | φ1400 | 650 | 50 | 30 | Kuronga, <4 | 240~320 | 630 | 9200×6320×3600 |
| PGM1610 | φ1600 | 1000 | 50 | 30 | Kuronga, <4 | 500~650 | 1250 | 10800×8100×4400 |
Kuenzanisa pakati peSingle Drive HPGR neConventional HPGR
CHATI YEKUFAMBA KWEMAITIRO EKUGAYA PANGUVA PEKUGAYA KWE HPGR YEMUTOTO MUMWE CHETE
Kugadzira simende, simbi isina kugayiwa uye simbi isina kugayiwa "Kunyanya kupwanya uye kushoma kupwanya, tsiva kugaya nekupwanya", kureva kuti, kugaya usati wagaya, kwave tekinoroji huru yekugadzira mapombi kuti kuwedzere kugadzirwa uye kuderedza kushandiswa kwesimba. Semuchina wepamusoro-soro wekuchengetedza simba usati wagaya, HPGR inotyaira kamwe chete inogona kupwanya zvinhu kusvika -4mm kana -0 .5mm, iyo 0 .08mm inodarika 30%. Kugona kwemuchina webhora wakashandiswa kunogona kuwedzerwa ne50~100%, uye kushandiswa kwesimba rekugaya system kunogona kuderedzwa ne15~30%.
CHATI YEKUFAMBA KWEMACHINE ECHINEMA CHESIMBI INE HPGR YEKUDYA YAKASIYANA-SIYANA
Kupwanya Kwakanaka Kwazvo kweMetallic Mineral
Kana zvicherwa zvikapfuura nemukana uri pakati pemarongero maviri, zvinopwanywa kuita zvidimbu zvidiki zve -5 mm kana -3 mm uye huwandu hwakawanda hweupfu nesimba rekumanikidzwa kwakanyanya. Nekuda kwesimba rekubatana risina simba rekubatana pakati pechicherwa chinobatsira negangue, kupwanyika kwekuneta kana kupwanyika kudiki uye kushushikana kwemukati zvinogadzirwa zviri nyore. Chikamu cheinterface chichaparadzaniswa zvachose.
Nekuda kwehuwandu hwakawanda hweupfu hwakatsetseka hunoburitswa kubva kuHPGR uye kuti zvicherwa zvinopwanywa pamusoro pekupatsanurwa, zvichienzaniswa nekupwanywa kwakajairika, huwandu hwekukura pakati pezvigadzirwa zvakapwanywa hunoderera, uye mhedzisiro yekurasa tsvina yakanaka.
Mugoho wemafuta akawandisa pamwe newamarara zviri nani zvikuru.
CHATI YEKUSHANDISA KWEMAITIRO EKUSHANDISA ZVISINA META INE HPGR YEKUSHANDISA ZVIMWE
Kukuya kweMineral Kusiri kweMetallic
Kana tichienzanisa nemichina yekukuya yechinyakare, HPGR inodhonzwa nemota imwe chete ine zvakanakira zvekuti ine muchina mumwe chete, inoshandisa simba shoma, haishande zvakanyanya uye iron haisvibiswi zvakanyanya; kupfava kwechigadzirwa kunogona kudzorwa kubva pa20 mesh kusvika pa120 mesh, izvo zvinogona kutsiva ball mill uye kugadzira nzira itsva yekukuya.
HPGM SERIES HIGH PRESSURE GRINDING ROLL
Nheyo yekushanda
HPGM series high pressure grinding roll rudzi rutsva rwemidziyo yekukuya inochengetedza simba yakagadzirwa nepfungwa ye high-pressure material layer pulverization. Ine ma squeeze roll maviri anotenderera pamwe chete nekumhanya kwakaderera. Rimwe i stationary roll uye rimwe i smovable roll, ayo ese ari maviri anofambiswa nemota ine simba guru. Zvinhu zvinopihwa zvakaenzana kubva pamusoro pema roll maviri, uye zvinogara zvichitakurwa mu roll gap ne squeeze roll. Mushure mekumanikidzwa kwakanyanya kwe 50-300 MPa, keke re dense rematerial rinoburitswa kubva mumuchina. Mukeke rematerial rakaburitswa, kuwedzera kune chikamu chakati chezvigadzirwa zvakakodzera, chimiro chemukati chezvikamu zvezvigadzirwa zvisina kukodzera chinozadzwa nehuwandu hwakawanda hwe micro cracks nekuda kwe high pressure extrusion, kuitira kuti kugona kwechinhu kugayiwe kunatsiridzwe zvikuru. Kune zvinhu mushure me extrusion, mushure mekupatsanurwa, kupatsanurwa uye kutariswa, zvinhu zvakanaka zvisingasviki 0.8 mm zvinogona kusvika 30%, uye zvinhu zvisingasviki 5 mm zvinogona kusvika kupfuura 80%. Saka, mukuita kwekukuya kwacho, simba rinoshandiswa pakukuya rinogona kuderedzwa zvakanyanya, kuitira kuti simba rekugadzira michina yekukuya rigone kushandiswa zvizere, kazhinji simba remuchina wekugaya bhora rinogona kuwedzerwa ne20% ~ 50%, uye simba rese rinoshandiswa rinogona kuderedzwa ne30% ~ 50% kana kupfuura.
Minda Yekushandisa
Kune mhando dzakawanda dzezviwanikwa zvesimbi muChina, asi hunhu hwemhando zhinji dzezvicherwa hwakaderera, hwakasiyana-siyana uye hwakanaka. Kuti vagadzirise matambudziko aripo muhupfumi, tekinoroji uye kuchengetedzwa kwezvakatipoteredza mukusimudzira migodhi, makambani ekuchera simbi emuno anotanga, kugaya uye kutora michina mitsva uye inoshanda yekugadzira migodhi yekunze. Mumusika uyu, HPGR ine michina yekukuya inoshanda zvakanyanya yakatanga kutsvakurudzwa uye kuratidzwa, uye inotanga kushandiswa mumakambani ekuchera simbi emuno. Ndiyo zvakare michina yekugadzira migodhi inonyanya kutariswa neindasitiri yemigodhi yemuno. Zvinogona kutaurwa kuti HPGR inoshandiswa zvakanyanya mumigodhi yesimbi yemuno. HPGR yave ichishandiswa zvakanyanya mudzimba nekune dzimwe nyika mukugaya muindasitiri yesimende, granulation muindasitiri yemakemikari, uye fine grinding yepellet kuwedzera nzvimbo chaiyo. Inoshandiswa pakupwanya simbi yesimbi kuti iwane zvinangwa zvakasiyana zvakaita sekurerutsa maitiro ekupwanya, kupwanya zvakanyanya uye kushoma kupwanya, kuvandudza kugadzirwa kwesystem, kuvandudza grinding effect kana separation indicators.
Mashandisirwo Anoshanda
1. Kukuya zvinhu zvakawanda zviri pakati nepakati, zvakapfava uye zvakapfava zvakanyanya.
2. Muindasitiri yekugadzira zvicherwa, inogona kuiswa pamberi pechigayo chebhora, sechishandiso chekugaya chisati chaitwa, kana kugadzira sisitimu yekugaya yakabatana nechigayo chebhora.
3. Muindasitiri yepellet yakasanganiswa, inogona kutsiva chigayo chinoshandiswa zvakanyanya.
4. Muzvinhu zvekuvaka, zvinhu zvinoramba kushanda uye mamwe maindasitiri, zvakashandiswa zvinobudirira mu clinker yesimende, limestone, bauxite uye zvimwe zvekukuya.
Zvakanakira Chigadzirwa
1. Kugadzika kwekumanikidzwa nguva dzose kunoita kuti kumanikidzwa pakati pemarongero kuve kwakanyatsonaka uye kunoita kuti kupwanywa kushande.
2. Kugadzirisa otomatiki kutsauka, kunogona kugadzirisa nekukurumidza mukaha wemupumburu kuti ive nechokwadi chekuti michina yacho yakatsetseka.
3. Sisitimu yekuparadzanisa miganhu inoderedza mhedzisiro yemhedzisiro yemucheto pamhedzisiro yekupwanya.
4. Nema studs e carbide akasimbiswa, anogara kwenguva refu, kugadzirisa kuri nyore, uye anogona kutsiviwa.
5. Bhokisi revharuvhu rinoshandisa zvinhu zvinopinzwa kunze kwenyika, uye sisitimu yehydraulic ine dhizaini inonzwisisika uye yakavimbika.
Maumbirwo eHPGR
| Muenzaniso | Dhayamita yemupumburumm | Rupamhi rwemupumburu mm | Kuburitswa kwesimbakugona | Saizi yekudya | Kurema kwemuchinat | Simba rakaiswa |
| HPGM0630 | 600 | 300 | 25-40 | 10-30 | 6 | 74 |
| HPGM0850 | 800 | 500 | 50-110 | 20-35 | 25 | 150-220 |
| HPGM1050 | 1000 | 500 | 90-200 | 20-35 | 52 | 260-400 |
| HPGM1250 | 1200 | 500 | 170-300 | 20-35 | 75 | 500-640 |
| HPGM1260 | 1200 | 600 | 200-400 | 20-35 | 78 | 600-800 |
| HPGM1450 | 1400 | 500 | 200-400 | 30-40 | 168 | 600-800 |
| HPGM1480 | 1400 | 800 | 270-630 | 30-40 | 172 | 800-1260 |
| HPGM16100 | 1600 | 1000 | 470-1000 | 30-50 | 220 | 1400-2000 |
| HPGM16120 | 1600 | 1200 | 570-1120 | 30-50 | 230 | 1600-2240 |
| HPGM16140 | 1600 | 1400 | 700-1250 | 30-50 | 240 | 2000-2500 |
| HPGM18100 | 1800 | 1000 | 540-1120 | 30-60 | 225 | 1600-2240 |
| HPGM18160 | 1800 | 1600 | 840-1600 | 30-60 | 320 | 2500-3200 |
Tekinoroji itsva yemhando yepamusoro ye stud roll
Inoshandisa ma studs akaomarara emhando yepamusoro ane kuomarara kwakanyanya uye kuramba kupfeka zvakanaka.
Kurongeka kwe stud kwakagadzirwa nekushandisa komputa,
uye kurongeka kwacho kunonzwisisika, izvo zvinogona kugadzira jira rakafanana pakati pema stud, zvichidzivirira zvinobudirira ma stud uye nzvimbo dzakatenderera,
uye kunatsiridza hupenyu hwebasa rekudzvanya roll. Ma stud akaiswa nema glues akakosha anobva kunze kwenyika kuti zvive nyore kutsiva.
Tekinoroji yekuparadzanisa roll bushing uye main shaft
Muviri mukuru we snipping roll wakagadzirwa nesimbi yakagadzirwa nemhando yepamusoro, uye roll bushing yakagadzirwa nesimbi yemhando yepamusoro. Mugodhi mukuru nema roll zvakagadzirwa nezvinhu zvakasiyana, izvo zvinovandudza kusimba kwe main shaft uye kuomarara kwe roll bushing. Hupenyu hwebasa hwe shaft bushing hunovandudzwa zvikuru. Kutsiva roll bushing kuri nyore.
Tekinoroji yekumisikidza nekudzika kwebheyaringi nekukurumidza Mabheyaringi emhando yepamusoro ane maburi akatetepa anoshandiswa uye tangi remafuta ane simba repamusoro rinogadzirwa kare. Beyaringi inogona kudzika nyore nyore kuburikidza nepombi yemafuta ine simba repamusoro, zvichideredza zvakanyanya kuoma kwekutsiva beyaringi uye kuvandudza mashandiro ekugadzirisa.
Tekinoroji yekuvhara yakabatana yakawanda
Chisimbiso chebheyaringi chinoshandisa mhando dzakasiyana dzezvisimbiso zveJ pamwe neV uye labyrinth, uye tekinoroji yekubatanidza chisimbiso inovimbisa zvinobudirira mhedzisiro yekuvhara kwebheyaringi.
Kuyerera Kwekubatsirwa kweIron Ore
Nzvimbo Yepamusoro Yekuputira Inodzivirira Kupfeka Yemhando Yepamusoro ine Mapfundo
Mushure mekunge zvinhu zvaburitswa,
Rutivi rwakasimba rwezvinhu runoumbwa pamusoro pemupumburu kuti rudzivirire pamusoro pemupumburu.
Zvinhu Zvisina Kugadzirwa
Keke yezvinhu






